Products

HMX-400

HS-100-A

DSA    近俱桿竚

DSA    苝ホ近

SPA    苝ホ近

SPA-N 苝ホ近

RP2      苝ホ近

DSA近俱桿竚

DSA近俱桿竚

DSA苝ホ近

DSA苝ホ近:

続ノDSA近  俱桿竚

SPA苝ホ近

SPA苝ホ近:

続ノReishauer SPA近俱桿竚.

SPA-N苝ホ近

SPA-N苝ホ近:

続ノReishauer SPA-S近俱桿竚.

RP2苝ホ近

RP2苝ホ近:

続ノReishauer RP2近俱桿竚.

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Specials

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HMX-400

HMX-400 AS PDF

The gear honing machine

The HMX-400 Gear Honing Machines are exclusively intended for the green or hard finishing of spur and helical gears, shaft type pinions, cluster gears and internal gears.

The 9 axes machine with the Siemens SINUMERIK 840D Control distinguishes especially by the compact design, the outstanding productivity, efficiency and versatility, allowing conventional double flank honing, synchronous single or double flank honing, internal and combi honing. Longitudinal crowning and tapering (conical honing) of the tooth flanks as well are possible.

Fässler AG will be pleased to help you with difficult capacity tests of the machine working range. Applications other than the specified applications are not allowed.

 

HMX-400

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Technical data HMX-400

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Honing stone diameter

400 mm

Machinable workpiece diameter: External honing

20-320 mm

Machinable workpiece diameter: Internal honing

50-350 mm

Max. workpiece shaft length

400 mm

Weight

10500 kg

Number of Axes

9

Max. speed honing stone drive

1500 1/min.

Max. speed workpiece drive

6000/9000 1/min.

Slewing range A-Axis

+/- 45

Slewing range B-Axis

+/- 10

Control system

Sinumerik 840D

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Process data

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Swivel Drive (A Axis) Speed

0 - 112 /s

Swivel Drive (B1 Axis) Speed

0 - 12 /s

Cross Slide (X Axis) Infeed Travel

Cross Slide (X Axis) Speed

-180 / +5 mm

0 - 7500 mm/min

Longitudinal Slide (Z1 Axis) Travel

Longitudinal Slide (Z1 Axis) Speed

-400 / +100 mm

0 - 8000 mm/min

Longitudinal Slide (Z2 Axis) Travel

Longitudinal Slide (Z2 Axis) Speed

-627 / -87 mm

0 - 50 m/min

Honing Stone (C1 Axis) RPM stepless

0 - 1500 1/min

Workpiece (C2 and C3 Axes) RPM stepless

0  6000/9000 1/min

max. Honing Force (max. Process Load)

1000 N

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AXES

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 A

Swivels the honing stone to the axis crossing angle 

 B1

Swivels the honing stone head (the pedestal on the cross slide) for longitudinal crowning and tapering (conical honing)

 B2

Swivels the turn table of the headstock, i.e. the work spindles, to honing or loading / unloading position

 C1

Honing stone drive: Positions and rotates the honing stone. Positions and rotates internal gears

 C2/C3

Two work spindles sitting on the turn table of the headstock. They position and synchronize the workpiece or dressing tool with the honing stone (C1 axis).

 X

Cross slide for the radial movement (infeed) of the honing stone towards the workpiece or dressing tool

 Z1

Longitudinal slide for axial movement of the honing stone (oscillation movement)

 Z2

Moves the headstock, carrying the 2 work spindles, to honing or loading / unloading position

 Tailstock

Supports the clamping mandrel or shaft type part with rotating center. Normally no axial movement of the spring-loaded life center takes place

C2/C3 Spindle

C1/C2/C3 Spindle

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Dimensions

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Length x Width (including honing oil unit)

3150 x 2350 mm

Height: Top of Machine Enclosure

2180 mm

Height: Top of Oil Mist Filter (on top of machine, Option)

3100 mm

6 Damper Pads (for 6-point setting): Height Adjustment

+/- 5 mm

Required Floor Space: Length x Width (approx.)

4500 x 5000 mm

Height of Centers from the shop floor approx.

1165 mm

Length of Parts Between Centers, max.

450 mm

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HMX-400 with automation system (some examples)

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Loader laterally with pallet handling system

Loader from above with pallet handling system

Loader laterally with pallet handling system for shafts in horizontal position

Loader from above with pallet handling system for shafts in vertical position

Customized, flexible automation system

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